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Carbon monoxide furnace leaks: what to do, and what you cannot detect

This is the one household hazard your senses give you nothing on. No colour, no smell, and early symptoms that look exactly like flu. The response is not investigation.

Carbon monoxide furnace leaks happen when combustion products that should leave through the flue enter the house instead. CPSC records more than 200 US deaths a year from carbon monoxide produced by non-automotive consumer products, with an average of 63 a year attributable to heating systems in its review period.

Every other page on this site starts with a diagnosis. A carbon monoxide furnace problem starts with an evacuation instead, because that is the correct order for this hazard.

If an alarm is sounding right now

The four steps CPSC actually specifies

  1. 01

    Everyone outside

    Move every person and pet out to fresh air immediately. Not to another room, not to the porch with the door open. Outside.

  2. 02

    Call 911 from outside

    Fire crews carry calibrated CO meters and will tell you whether the building is safe to re-enter. That is not a judgement to make yourself.

Carbon monoxide alarm mounted on a hallway wall outside a bedroom
  1. 03

    Do a head count

    CPSC lists this explicitly, because carbon monoxide causes confusion and people have been left behind while others assumed they had followed.

  2. 04

    Do not go looking for it

    Searching for the source is the instruction CPSC gives specifically to avoid, and it is the one people ignore. You cannot see or smell what you would be walking into.

Why you cannot smell carbon monoxide

Does carbon monoxide have a smell?

No. It is colourless, odourless and non-irritating. Natural gas smells because a sulphur compound is deliberately added to it so leaks are obvious. Nothing is added to carbon monoxide, because it is a combustion product rather than a supplied fuel.

This single fact drives everything else. If you could smell it, the standard advice to look for a yellow burner flame would be reasonable. Since you cannot, walking toward the appliance to inspect it means walking toward the source of an invisible gas.

It is also why the two hazards get confused. A gas smell near a furnace is unburnt fuel and a different problem, though the first instruction is the same: leave, then call from outside.

The symptom pattern that gives it away

CPSC describes the initial symptoms of CO poisoning as similar to flu: headache, fatigue, shortness of breath, nausea and dizziness. Taken individually, every one of those is also just a bad week.

What distinguishes carbon monoxide is the pattern rather than the symptom.

  • Several people at once. Two or more members of a household unwell together, with no obvious infection going around.
  • Pets included. Animals are often affected first because of their size and their proximity to the floor.
  • Better outdoors. Symptoms that lift within an hour of leaving the house and return after coming back are close to diagnostic.
  • Worse when the heating runs. A correlation with the furnace cycling, or with cold nights, points hard at the heating system.

This is not a self-diagnosis page

If anyone is confused, drowsy, unsteady or unconscious, that is a 911 call from outside the building and nothing else. Carbon monoxide poisoning is treated with oxygen and it needs medical assessment. Nothing on this page is a substitute for that, and no symptom checklist should be used to talk yourself into staying.

How a carbon monoxide furnace leak actually starts

A correctly working gas furnace produces carbon monoxide as a normal combustion by-product and sends all of it up the flue. Problems arise when the gas ends up somewhere else, or when combustion goes wrong.

  1. Cracked heat exchanger. The metal wall separating combustion gases from the air blown into your rooms develops a crack through thermal cycling. This is the classic and most serious cause.
  2. Blocked or disconnected flue. A bird nest, a collapsed liner, corrosion, or a vent pipe that has separated at a joint. Common after storms and after roof work.
  3. Poor combustion. A maladjusted burner, restricted combustion air in a sealed utility room, or a badly fitted conversion produces incomplete combustion and far more CO than a healthy flame.
  4. Back-drafting. A powerful kitchen or bathroom extractor can create enough negative pressure to pull flue gases back down into the house, particularly in tightly sealed modern homes.

Will opening a window stop carbon monoxide?

Does ventilation fix a carbon monoxide leak?

No. Opening windows dilutes what is already in the air and does nothing about a source that is still producing. Open them on your way out if it costs you no time, but the action that protects you is leaving the building.

This question appears in the People Also Ask block for this search and is answered on none of the ranking pages, which is a notable gap on a safety topic.

The reasoning is straightforward. Ventilation helps once the source has stopped, which is why fire crews ventilate after they have shut the appliance down. Before that, all it does is change the concentration you are standing in.

Can a furnace leak CO when it is switched off?

A furnace that is not burning fuel cannot produce carbon monoxide. That is the honest short answer, and there are two caveats worth knowing.

Older furnaces with a standing pilot light are burning something continuously, at a very small scale. And in most homes the furnace shares its flue with a gas water heater, so a blocked chimney can spill the water heater's combustion products into the house on a summer day when the furnace has not run for months.

If you have symptoms out of the heating season, a carbon monoxide furnace fault is unlikely and the shared flue is the first thing to have looked at, along with any gas range or fireplace.

The stakes, in real numbers

Why the first ten minutes matter

Every figure is sourced

0
home electrical fires a year in the US

Source: ESFI

0h
window before mold can start after water damage

Source: EPA

0+
US deaths a year from consumer-product carbon monoxide

Source: CPSC

$0
damage from just one inch of flood water

Source: NFIP

Where CO alarms go, per CPSC

Placement is where most households get this wrong, and it is stated on none of the pages currently ranking for this search.

  • One on each level of the home. Including the basement if it is a living space.
  • Outside sleeping areas. The point is to wake people, and CO poisoning during sleep is how most fatal cases happen.
  • Not in attics or unfinished basements unless those include a sleeping area.
  • Test monthly and replace per the manufacturer. CO sensors have a service life, typically measured in years, after which the unit is decorative.

A smoke alarm is not a CO alarm unless it is explicitly a combination unit. That confusion is common and it costs nothing to check the label tonight.

What a combustion safety inspection involves

CPSC recommends that a qualified technician inspect the home heating system, including the furnace or boiler and its controls and safety switches, once a year. This is what that inspection actually consists of.

The technician inspects the heat exchanger, sometimes with a borescope camera, because cracks are frequently invisible from outside. They then test draft at the flue and check for spillage at the draft hood.

That spillage test is the direct check of whether combustion products are actually leaving the building.

Then they run a combustion analysis, sampling flue gases to measure CO and oxygen levels and confirm the burner is running correctly. A furnace can pass a visual inspection and fail a combustion analysis, which is why the instrument matters more than the look of the flame.

If the furnace also short cycles, mention it, because incomplete cycles worsen combustion problems.

Know the line

Safe to do yourself, or call a pro now?

Safe to check yourself

  • Fitting and testing CO alarms on every level and outside sleeping areas
  • Checking alarm expiry dates and replacing expired units
  • Leaving the building and calling 911 when an alarm sounds
  • Booking the annual heating system inspection CPSC recommends
  • Keeping the area around the furnace clear for combustion air

Call a pro now

  • Any inspection of the heat exchanger or the flue
  • Combustion analysis, which needs a calibrated instrument
  • Adjusting burners, gas pressure or the gas valve
  • Deciding whether a furnace is safe to run again after an alarm
  • Anything at all while a CO alarm is sounding, other than leaving

24/7 dispatch network

Get a licensed HVAC technician moving on this

A CO alarm that has sounded, or a furnace you want combustion-tested. Send the details and your ZIP code and licensed, insured HVAC contractors covering your area will contact you directly. If an alarm is sounding now, call 911 first.

Fire, a gas smell, or an injury? Leave the building and call 911 first, then your gas utility or power company. Use this form once you are safe.

By submitting this request you agree that Emergency Services 24H and the licensed contractors in its network may contact you at the phone number and email you provided, including by automated dialing system, prerecorded message, or text. Consent is not a condition of purchase. Message and data rates may apply. You can opt out at any time. See our privacy policy and terms.

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Carbon monoxide: there is only one lane that matters Stop. Call 911 first: A CO alarm sounding, at all, for any reason; Headache, dizziness, nausea or confusion indoors; Symptoms that improve when you leave the house; Soot marks or a yellow rather than blue burner flame. Contractor tonight: A furnace with a suspected cracked heat exchanger; A blocked or disconnected flue; An alarm that sounded then stopped; A unit failing a combustion analysis. Can wait for an appointment: Fitting alarms on every level before winter; Annual combustion testing and inspection; Replacing alarms past their expiry date Carbon monoxide: there is only one lane that matters Stop. Call 911 first Leave the building A CO alarm sounding, at all, forany reason Headache, dizziness, nausea orconfusion indoors Symptoms that improve when youleave the house Soot marks or a yellow rather thanblue burner flame Contractor tonight Damage is compounding A furnace with a suspected crackedheat exchanger A blocked or disconnected flue An alarm that sounded then stopped A unit failing a combustionanalysis Can wait for an appointment Book in normal hours Fitting alarms on every levelbefore winter Annual combustion testing andinspection Replacing alarms past their expirydate When in doubt, treat it as the more serious lane. A false alarm costs nothing.
Leave the building first and call 911 from outside. Do not open the furnace, do not investigate, and do not wait to see whether the alarm stops.

What getting it checked costs

Indicative US ranges. Always get a written quote.

Job Typical range
After-hours diagnostic fee, weeknight $150–$250
After-hours diagnostic fee, holiday $225–$500
Emergency labor multiplier 1.5×–3×
Combustion safety inspection usually 1 hour + diagnostic
Annual heating system inspection standard-hours service call

Source: 2026 emergency HVAC rate aggregator data; HomeGuide 2026 HVAC repair cost guide (retrieved August 2026). Figures vary by region, severity and after-hours timing.

Figures last checked

An annual inspection at a standard-hours rate is one of the few pieces of home maintenance with a mortality statistic attached to skipping it. It is also the cheapest version of this visit you will ever buy. Full rate detail sits in our breakdown of what emergency HVAC repair costs.

If a cracked heat exchanger is found, expect a replace-or-repair conversation. On an older furnace the economics usually favour replacement, and any contractor recommending you continue running a furnace with a confirmed crack is giving you advice worth declining.

How the matching works, and what we do not do

Emergency Services 24H is a referral service. We do not employ HVAC technicians, we do not test appliances, and we cannot tell you whether your house is safe to re-enter.

Your request routes by ZIP code to licensed, insured contractors covering your area, and they contact you directly. For an active alarm, the fire department is the correct first call and the form can wait until you are outside.

Straight answers

Frequently asked questions

The questions homeowners actually search for on this problem, answered in plain language.

Browse all guides
How can I tell if my furnace is leaking carbon monoxide?

By alarm, not by sense. Carbon monoxide is colourless and odourless, so a working CO alarm is the only reliable detector. Supporting signs include soot or staining around the furnace, a yellow rather than blue burner flame, and excessive condensation on windows, but none of those is a substitute for an alarm.

What are two warning signs of carbon monoxide in a house?

The most reliable is a CO alarm sounding. The second is a pattern of flu-like symptoms, headache, fatigue, nausea and dizziness, affecting several people or pets at once and improving when everyone is outside. CPSC notes the initial symptoms are similar to flu, which is exactly why the pattern matters more than any single symptom.

Why would a furnace release carbon monoxide?

Because combustion products that should leave through the flue are entering the house instead. The usual causes are a cracked heat exchanger, a blocked, corroded or disconnected flue, poor combustion air supply, or a burner that is out of adjustment. A powerful extractor fan can also pull flue gases back into the room.

How quickly will you know if you have carbon monoxide poisoning?

It depends entirely on the concentration. High levels can cause confusion and unconsciousness within minutes, while low-level exposure produces headaches and fatigue over hours or days that are easily mistaken for illness. That variability is the reason the response to an alarm is to leave immediately rather than to assess how you feel.

Will opening a window stop carbon monoxide?

No. Ventilation dilutes the concentration but does nothing about the source, which is still producing. Open windows on your way out if it is convenient, but leaving the building is the action that matters. CPSC guidance when an alarm sounds is to move everyone outside, call 911, and do a head count.

Can a furnace leak carbon monoxide when it is turned off?

A furnace that is not burning anything cannot produce carbon monoxide. Two caveats matter: a standing pilot light is still combustion, and other appliances such as a water heater often share the same flue, so a blockage can push their combustion products into the house while the furnace sits idle.

Carbon monoxide alarm mounted on a hallway wall outside a bedroom door
Where the alarm belongs
Hairline crack across the welded seam of a furnace heat exchanger cell
A cracked heat exchanger
Carbon monoxide safety costs CO alarm, per unit: $20 to $90, most often around $45. Combustion analysis and inspection: $100 to $350, most often around $200. Flue or vent repair: $200 to $1,200, most often around $600. Heat exchanger replacement: $1,500 to $4,000, most often around $2,500. Furnace replacement: $4,000 to $10,000, most often around $6,500. Source: Aggregated 2026 US cost guides (HomeGuide, Angi, This Old House), cross-checked against UGC-reported prices. Carbon monoxide safety costs $0 $1k $2k $3k $4k $5k $6k $7k $8k $9k $10k CO alarm, per unit $20–$90 Combustion analysis and inspection $100–$350 Flue or vent repair $200–$1,200 Heat exchanger replacement $1,500–$4,000 Furnace replacement $4,000–$10,000 Most commonly reported figure Source: Aggregated 2026 US cost guides (HomeGuide, Angi, This Old House), cross-checked against UGC-reported prices
The CPSC attributes over 200 US deaths a year to consumer-product carbon monoxide. The cheapest row on this chart is the one that prevents them.

Sources for this page

Checked . If a figure here no longer matches its source, that is a bug, so tell us and we will correct it.

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Tell us what has failed and where you are. We route your request to licensed, insured contractors covering your ZIP code, and they contact you directly.

Fire, a gas smell, or an injury? Leave the building and call 911 first, then your gas utility or power company. Use this form once you are safe.

By submitting this request you agree that Emergency Services 24H and the licensed contractors in its network may contact you at the phone number and email you provided, including by automated dialing system, prerecorded message, or text. Consent is not a condition of purchase. Message and data rates may apply. You can opt out at any time. See our privacy policy and terms.

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